Dummy battery
Over view
Pin color:bottom plate
Gray color:dummy battery
Purple color:Al plate(for heater film adhesive )
Yellow color: Insulation board
1.Bottom plate(with pillar and handle)
A.16 pillars, welded on the bottom plate, the pillars are tapped with M6*1 through threads;
B. The two handles are only for indication, easy to carry.
2.pillar---16 pcs
The peripheral welding seam should not be too large, and it should be controlled within 3mm. 3 series or 6 series aluminum alloy
3.handle---2pcs
Welded on the bottom plate to ensure strength.
4.Bottom plate---1pcs
5. Plastic pad ---16pcs
Used for installation between the module and the pillar, the quantity is 16 and the material is PP.
6.Module—4pcs
6 red circles, tapped M6*1 threaded holes;
4 green circles, through holes.
7.M6*1*40 bolt---- 16pcs
This bolt M6 is used to lock the module and the bottom plate. The number is 16.
8. Aluminum plate ---4pcs
Blue: 5mm thick aluminum plate, 3 series or 6 series aluminum alloy, quantity 4
9.Plastic pad ---24pcs
This PP plastic pad is used on the 5mm thick aluminum plate, the quantity is 24.
10.M6 bolt—24pcs
This M6*1*16 bolt is used to lock the aluminum plate and the module, the quantity is 24 .
11. Insulation board—4pcs
Heat insulation board, material PTFE plastic board, 4 pcs. Pay attention to removing sharp burrs
From design to manfacturing, we help customer to make this dummy with heating elements & temperature controller, customer use this to make battery cooler thermal performance test.